5 Best Tig Welder For Aluminum Reviews And Complete Buying Guide 2020

Finally, you have decided to buy the best tig welder for aluminum. There is no need to spend more money if you are getting the best quality tig welder for aluminum at a cheap price. That’s why we are here to give you the proper guideline choosing your heavy-duty best tig welder for aluminum. We are the experienced one here and spend almost 61 hours of research and considered 20 best models.

There are so many brands and model of Tig welder for aluminum available in the market. Among them choosing the best one is a difficult job but don’t worry. Our research team makes the difficult job easy for you. In this article, we’re reviewing a range of the best tig welder for aluminum out there. There are different welding types and numerous key factors that helped aid our compilation. The sizes, welding types, and capacity amperage, voltage, durability, performance, price, and warranty are other important features that you need to consider before buying. If you are in a hurry, just go through the comparison table and make the buying decision quickly.

Top 5 Best Tig Welder For Aluminum Reviews 2020

Research-wise, we have done everything necessary to ensure that this article provides all the key elements you need to know before buying the best tig welder for aluminum. Therefore, we are pretty confident that with the help of our comparison table, detailed reviews of the best products, complete buying guide, and FAQ section, you will be able to choose the top genuine product according to your need as long as you adhere to the tips provided here.

Name and Features Image Our Rating Price
1. AHP AlphaTIG 200XIGBT AC DC Tig/Stick Welder Best Pick
2. Lotos TIG200ACDC Aluminum Tig Welder with DC Aluminum Tig Welder
3. PRIMEWELD TIG225X225 Amp IGBT AC DC Tig/Stick Welde IGBT Tig Welder
4. Mophorn TIG200200A AC/DC Aluminum Tig/Stick Welder Cheap Welder
5. Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Everlast TIG Welder

[wpsm_numcircle num=”1″ style=”3″] AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder – Best TIG Welder

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  • Brand: AHP
  • Rating: 4.6 out of 5
  • Voltage: 110/220 volts
  • Weld:1/4″ aluminum and 3/8″ mild steel
  • Amperage Capacity: 200 Amp
  • Dimensions: 19 x 23 x 12 inches
  • Weight: 69 pounds
  • Warranty: 3-years
  • Price: $$$+

OVERALL RATING: 9.9 out of 10

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If you are a professional and hobby welder then you need the best tig welder. To get the wide range of welding opportunity you may choose the powerful 200 amp AC/DC tig welder with stick function. This “AHP AlphaTIG 200X” offers you professional quality at affordable pricing so anyone can buy this welding machine even the part-time user. So both professional and hobby welder can get the chance to own a quality welder within a reasonable budget and make the best choice.

[wpsm_column size=”one-half”][wpsm_pros title=”PROS:”]
  • Using IGBT technology
  • Quality TIG welding
  • Foot pedal included
  • HF start tig
  • Full range of pulse features
  • Versatility in a welder
[/wpsm_pros][/wpsm_column][wpsm_column size=”one-half” position=”last”][wpsm_cons title=”CONS:”]
  • High price
  • Not for MIG welding
[/wpsm_cons][/wpsm_column]

This welding machine design with IGBT technology and Power width modulation system that gives you the most reliable and long lasting power source. You can get high performance from this machine on both 110v and on 220v where you need to use 150 amp output. This welding machine can be efficiently used with a full range of pulse features and cleaning control for AC current.

These above features ensure you that you can make the best versatility in a welder in this price range that is not possible by the other brands. This welding machine upgraded with 200HRTZ on pulse freq and AC freq with a new torch. By this welding machine you can weld up to 1/4″ aluminum and 3/8″ mild steel and you can use it both 110/220 volts and you can easily weld 7018, 6013. This modern welding machine built with advanced inverter technology with PWM that is known as pulse width modulation and IGBT technology use also.

You can use this welding machine to get quality TIG welding on aluminum, stainless or steel and precise welding of thinner-gauge materials that make the versatile use of this welder. This awesome product comes with unit features HF start tig and it also includes a foot pedal which is great for tig welding control and Operation. So it is very easy to use and control it. To ensure the quality of the product the manufacturer offers you 3-year hassle free warranty that makes your mental satisfaction high.

FAQ About this Best TIG Welder (HP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder)

What is the duty cycle?
60% at 200 amps. Should be higher at lower amphreage .
will this machine run 1/8 6010 electrodes?
it is possible to run 6010 with this welder, you have to baby the arc. Any slight shake or long arc and it will snap out
Does it have pulse?
yes it has pulse great machine for the money

[wpsm_numcircle num=”2″ style=”3″] LOTOS Aluminum Tig Welder with DC – Best tig welder in the world

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  • Brand: Lotos Technology
  • Rating: 4.1 out of 5
  • Voltage: 110/220 volts
  • Weld: 3/8″ (9.5mm)
  • Amperage Capacity: 15-200AMP
  • Dimensions: 28 x 13 x 17 inches
  • Weight: 58 pounds
  • Warranty: 1-years
  • Price: $$$

OVERALL RATING: 9.8 out of 10

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LOTOS is one of the most famous welding machine manufacturers in the USA. This “Lotos TIG200ACDC” is awesome AC or DC aluminum tig welder with DC stick or Arc welder. It has a square wave inverter for efficient welding job and it also has a foot pedal and an argon regulator for easy control and operation. It works well both 110/220V dual voltage and the color of this machine is brown.

[wpsm_column size=”one-half”][wpsm_pros title=”PROS:”]
  • Square-wave inverter
  • 80% power efficiency
  • HF start hand torch control
  • Heat control
  • Automatic Dual Voltage
  • Dual Frequency
[/wpsm_pros][/wpsm_column][wpsm_column size=”one-half” position=”last”][wpsm_cons title=”CONS:”]
  • Only one year warranty
  • High price
[/wpsm_cons][/wpsm_column]

You can make the versatile use of this compact and dual-voltage welding machine because it has a simple array of controls to accurately set the welder to perform under a wide variety of situations which is ideal for any type welding. It gives you accurate welding of fine aluminum for its square-wave inverter and you can easily switch from 220v to 110v with the adapter plug which is included with it and produces AC/DC 200 amps for TIG and STICK welding.

For accurate aluminum welding, it has 200A AC Square-wave inverter with maximum 200AMP AC/DC TIG electric current output. It is a quality TIG welding on aluminum, stainless steel and precise welding of thinner-gauge according to your need. With this machine, you can have better welding experience with eighty percent power efficiency.

This awesome welding machine ideal for welding stainless steel, mild steel, aluminum, and other metal materials because it has HF start hand torch control and precise foot pedal welding heat control. The current output range of this welder is 15-200AMP. To improve the Arc-starting function it has adjustable hot striking Arc current. It has papst advanced cooling system to absorb the welding heat. To ensure the quality of this product the manufacturer offers you 30-day refund and 1-year hassle free warranty.

FAQ About this Best tig welder in the world (LOTOS Aluminum Tig Welder with DC)

How is the quality of welding aluminum with this welder?
The quality is good I use it every day to weld aluminum
What is the input amps required for it will 20amps 115 volts work or no?
yes it can run on 20 amp 115 or 40 amp 220 It says that in the description on the welder page
Will this repair titanium eyeglass hinges?
yes you can weld Titanium.

[wpsm_numcircle num=”3″ style=”3″] PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder – Tig Stick Welder

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  • Brand:PRIMEWELD
  • Rating: 4.6 out of 5
  • Voltage: 110/220 volts
  • Weld:1/4″ aluminum and 3/8″ mild stee
  • Amperage Capacity: 225 Amp
  • Dimensions: 24 x 19 x 12 inches
  • Weight: 90 pounds
  • Warranty: 3-years
  • Price: $$$+

OVERALL RATING: 9.7 out of 10

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In the welding job, PRIMEWELD is one of the most famous brands. It provides TIG225X welding machine to their customer which can be used as a Tig or stick welder. It made carefully with high technology as a modern welder and easily adjusted to fit today’s other modern welder. You need to connect it with 225 amps of AC/DC Tig welding with stick function so you can make both the professional and hobby welder.

[wpsm_column size=”one-half”][wpsm_pros title=”PROS:”]
  • Power width modulation
  • IGBT technology
  • High performance
  • Full range of pulse features
  • Versatility in a welder
  • CK17 flex head torch
[/wpsm_pros][/wpsm_column][wpsm_column size=”one-half” position=”last”][wpsm_cons title=”CONS:”]
  • Costly
  • Rarely arrived and blew up
[/wpsm_cons][/wpsm_column]

This welding machine built with IGBT technology and power width modulation design that ensures the reliability of this machine. It works well on both 110v and on 220v and gives you high performance with a full range of pulse features and cleaning control for AC current. The multi-function of this machine allows you to make the best versatile use of this welder. You cannot find such an awesome welding machine in this price range that is available on the market today so it can be the best choice of you.

If you buy this product you can get a CK17 flex head torch along with CK flex tubing and CK Dinse connector which make your welding job easy and safe. The complete torch set up which come with this product is made in the USA so you don’t have any question about the quality. For easy control, it has a high-quality metal foot pedal that is supplied for ease of use. You need to start this welding machine at AMP 10-225 with pulse end AMP 10-225 pulse frequency to get the efficient output.

When you use it at the home, garage or industry you need to care about the frequency like 10-225/ 0.5-10 Hz pulse time on 10-90% post flow 1-10 Ac balance 30-70% 2T/4T, and pre-flow 0.1-1s, where upslope 0-10s, downslope 0-25s, and AC frequency 40-200hz. You can weld up to 1/4″ aluminum and 3/8″ mild steel because it has both HF start hand torch control and precise foot pedal welding heat control. To make your mental satisfaction this product backed with a 3-year warranty and 7 days per week friendly customer support. So you can buy this awesome welding machine without any hesitation.

FAQ About this Tig Stick Welder (PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder)

What is the duty rating?
10 to 225 amps, AC/DC w/pulse, 120/240 volt, pre and post flow, Ck flex head torch 12 1/2′ SF hose with 1/2″ dinse with 5/8″x18 standard argon fittings.
Is there a spool gun conversion for this?
No, it is a TIG/stick welder, not a MIG.
what electrode sizes fit the included collets?
2.4mm.

[wpsm_numcircle num=”4″ style=”3″] Mophorn TIG200 200A AC/DC Aluminum Tig/Stick Welder – Best cheap aluminum tig welder

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  • Brand: Mophorn
  • Rating: 4.3 out of 5
  • Voltage: 110/220 volts
  • Weld: 27mm
  • Amperage Capacity: 20-200A
  • Dimensions: 26 x 25 x 16 inches
  • Weight: 60 pounds
  • Warranty: N/A
  • Price: $$+

OVERALL RATING: 9.6 out of 10

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When you need a multi-functional welding machine you can select the “Mophorn TIG200” because it is not only durable but also multi-functional and versatile useable welding machine. It greatly works with both 110v and 220v and it can be used as a TIG welder or MMA welder. This welding machine is more popular for 2 in 1 combo welding use and high efficiency.

[wpsm_column size=”one-half”][wpsm_pros title=”PROS:”]
  • Multi-Function
  • High Efficiency
  • Durable
  • Easy arc start
  • Footswitch
  • Safe use
[/wpsm_pros][/wpsm_column][wpsm_column size=”one-half” position=”last”][wpsm_cons title=”CONS:”]
  • Plastic made handle
  • Warranty doesn’t mention
[/wpsm_cons][/wpsm_column]

It has an AC/DC inverter that ensures the welding efficiency up to 85%. For power saving and low noise, this welder made with advanced PWM technology so you can perform your welding job at the lower cost. This the best welding machine ever because it has some premium characteristic like easy arc start, stable welding, max.27mm weld pool and beautiful welding function which is not available in general welding machine.

For easy use and freely current control, it has a foot switch. This awesome welding design with high safety and it has protection against over-voltage, over-current, over-heat protection so you can use it home, garage and anywhere you need. Besides this, it also has IP21 protection, strong heat dissipation fan all these only for your safety. This awesome machine ideal for weld stainless steel, alloy steel, carbon steel, other non-ferrous metal. You can also weld aluminum products like a scooter, bicycle, fence and other aluminum goods by this welding machine.

It has a five knob to adjust like pre-gas(0-2s), current(20-200A), Sp(-5 to +5), downslope time(0-5s), post gas(2-10s) these all ensure the versatile use of it. It has a voltage compensation function to deal with fluctuating of the power network and increase the welding efficiency of this welder. The size of this welder is small and portable that help you to make the wide application of it. Though the manufacturing company doesn’t clearly mention the warranty it can be the best selection of you.

FAQ About this Best cheap aluminum tig welder (Mophorn TIG200 200A AC/DC Aluminum Tig/Stick Welder)

Does this come with the tig torch?
It comes with a Tig torch and a stick handle, Also 1 and only one tunsten 2% thoriated electroded for Tig (unsharpened)
Is this a scratch,lift or HF start Tig?
It can do both.
Does it come with a switch?
Thumb switch on tig handle

[wpsm_numcircle num=”5″ style=”3″] Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage – Everlast TIG Welder

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  • Brand: Everlast Power Equipment
  • Rating: 5 out of 5
  • Voltage: 110/220 volts
  • Weld:5/16″ single pass
  • Amperage Capacity: 200 A
  • Dimensions:24 x 9 x 17 inches
  • Weight: 60 pounds
  • Warranty: 5 year
  • Price: $$$$$+

OVERALL RATING: 9.4 out of 10

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You have a lot of welding task in your house, firm or garage then you need the best portable welder. For the heavy-duty use, you need the welding machine which is portable and durable. In this case, you can buy the “Everlast PowerTIG 200DV” because with this above feature you can make the safe use of it. You can use it both 110v or 220v according to your needs. You can easily use and control it because the color-coded controls of this welder are easy to identify and understand.

[wpsm_column size=”one-half”][wpsm_pros title=”PROS:”]
  • Dual Voltage input
  • Color-coded control
  • Arc force control
  • Rear for optional WC 300 water cooler
  • Sustained 3500 watts
  • multi-pass welds
[/wpsm_pros][/wpsm_column][wpsm_column size=”one-half” position=”last”][wpsm_cons title=”CONS:”]
  • Not cheap
  • Tungsten not included
[/wpsm_cons][/wpsm_column]

To reduce spatter and improve arc performance it has an Arc force control (DIG) for stick so you can easily use and control it. You can use it at minimum power source like 5 Amp start for TIG in DC/ 20 Amp in AC and 240V Outlet in the rear for optional WC that ensure you can make the versatile use of it. For safety and welding heat absorb it has 300 water cooler. As a modern welding machine, it has an analog line of inverter that ensures it has the features of all performance of the PowerTIG 200DX. And adding dual voltage and a digitally controlled IGBT inverter expands the versatility of this welding machine.

You can be able to operate it on 120V or 240V at a single phase 50/60Hz, that offers you at maximum go anywhere performance so it is definitely portable. This welding machine can be used with any generator that is rated for a sustained 3500 watts and 120V that ensures the versatility of the use of it. You can weld steel to a maximum of 5/16″ single pass with 240V and in 120v you can weld steel to a maximum of 3/16″ single pass Where you can weld steel to a maximum of 1/2″ multi-pass at 240v.

When you want to make the industrial use Everlast recommended you to buy the welding machine that standards for single and multi-pass welds. If you need a reliable welding machine then you can buy a TIG welder so that you can easily carry with you and make quality welds anywhere you need. If you buy this product you can get 12-feet Everlast 26 Series TIG torch with 35 series DINSE style connectors. You can switch the torch for 2T/4T operation and the tick electrode holder with 10 ft. To ensures the quality of this product Everlast offers you 5-year hassle free warranty.

FAQ About this Everlast TIG Welder (Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage PULSE ACDC Welder)

Can this weld Chromoly tube less than 1/8”?
yes it does.
Can you weld stainless steel with this machine?
Absolutely, any type of stainless, steel and aluminum.
Will this work good on 1/4 or less on cast aluminum?
Yeah you should be able to get a full penetration weld with 200 amps on 1/4 in. you just need the 220 hookups

Buying Guide

Choosing the best tig welder for aluminum is one of the hard decision you need to make if you have no experience about the similarity and difference of various voltage welder. It can take a lot of time to get the experience and then find out the best tig welder for aluminum. We are the experienced one here and do the work for you. We have reviewed almost every brand of best tig welder for aluminum and find out the best one. So, let’s dive in…

What to Consider Before Buying Best Tig Welder for Aluminum

Do you know the specific features you need to consider in buying the best tig welder for aluminum? Normally, the quality of the material and output result, weld material, voltage that works best for welding is the first thing you need to consider. There are some other characteristics that are also need to consider to find out the best tig welder for aluminum. So you have to know these important features for your maximum safety.

Here to go…
Before going to the buying guide section first you need to know the difference and similarity among MIG/TIG/Stick welder and realize that which is exactly needed to you. If you think that you must need the best tig welder for aluminum then you are the right place here and continue reading the buying guide below…

Welding Capacity

Welding Capacity is the most important thing while choosing the best tig welder for aluminum. Depending on the brand and model, there is various Tig welder with different welding capacity. Some 220v TIG welder has 5/16″ steel in a single pass and 3/8″ multi-pass other has different capacity. The higher capacity means you can make heavy duty and quick use. So if you want to make industrial use then you can buy the welding machine with higher welding capacity.

Output amperage

After checking the welding capacity you need to consider the output amperage. Because the efficiency of the welding machine depends on the output amperage. Most of the tig welder for aluminum has output amperage range within 25 to 190. And you need to select the welding machine with perfect output amperage that exactly matches with your power supply.

Voltage

Most of the TIG welder perfectly work with different voltage power source. If you buy the welding machine which works in multiple voltages as it works well both 110v and 220v then you can make the versatile use of it. Or if you buy the Lotos or Everlast TIG welder which have multi-voltage selections and by this, you can easily enhance magnetics and infinite wire feed speed control offers easier fine control of the output. So you need to select the best TIG welder which have multiple voltage acceptability.

Portability

Portability is another important feature of the best welding machine you need to consider. If you buy a welding machine for home, garage or firm use at the same time you must select the portable welding machine. So you need to choose the machine which has a nice handle and lightweight. In this case, you can select any one of our lists because all the product on our list is highly portable.

Durability

Durability is the most important feature to consider. Apart from performance, you should also check the durability of the product. Most of the quality best TIG welder for aluminum has the cast aluminum, iron, stainless steel construction features which made it durable. The construction material of your best TIG welder for aluminum is another thing that you need to check. Most of the popular TIG welder is built with the best quality material. This makes it most durable and riskless. You should choose the products that properly follow strict quality control guidelines.

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Brand Reputation

Brand reputation is also considered to select the best product. Someone believes in the brand. For the reason that we also realize that the brand is also a good factor before buying the best TIG welder for aluminum. So you can believe in our review. Because we have selected AHP, Hobart, Forney, and LOTOS for reviewing our top products. These are one of the best brands for the best TIG welder for aluminum. Our all products reviewed according to both pro and beginner. You can select any of the above brands for today.

Ease of Uses

Most of the best TIG welder for aluminum featured with an ergonomic design in the handle. The primary advantage of the TIG welder is the comfort and accuracy of your work. You need to choose the best TIG welder for aluminum according to your use. There are so many types and model of TIG welder among them you need to select the best one for you. If you want to make quick and heavy duty use you can select the first one of our list.

Weight

Weight is another important feature while choosing your best TIG welder for aluminum. Most of the popular welder selected by us are very lightweight. You should choose the welding machine that is light in weight and durable as well. Due to the galvanized or aluminum body construction, the tool is rationally lightweight and easy to use and great for the long term use. Sometimes the heavy best TIG welder for aluminum is difficult to carry. You ensure the portable use you need to select the lightweight TIG welder.

Price

Price is the first thing to consider while choosing your best TIG welder for aluminum. We have chosen the LOTOS brand not only for the quality construction or durability but also for the cheap price. If you have a low budget, you should definitely stick between the AHP or Lotos Technology. As all the welding have a low price with great quality. But if you have a high budget, you can definitely check the Everlast and cheek the latest price. All are powered with versatile uses.

Warranty

Though we are talking about the warranty of the products at the last of our buying guide section, it is another feature you need to consider wisely. Most of the popular brands provide a decent amount of warranty. Any product backed by a warranty can give you mental satisfaction and can save you a lot of money. You should also consider how good or bad their customer care services are. Please note that any damage, failure or defect made by you does not come under the shade of the warranty.

According to this warranty case, you can select AHP or Everlast because AHP offers you limited 3-years warranty where Everlast offers you a 5-years of warranty.

Accessories

To perform your welding job properly you need a number of accessories like a gas valve, gauge regulator, gas hose, work cable, clamp, power cord, contact tips, sample spool, flux-cored wire, spool adapter, etc. If you buy a welding machine that has enough accessories with it so don’t need to buy them separately which is minimize your cost. So you need to select the best TIG welder for aluminum which comes with enough accessories.

Extra features

Fundamentally, before investing or buying a product, you have to consider the full specification and extra features given by the brands. Most of the popular brands in our list provide the following features…

  • Welds capacity
  • Operates input power
  • Voltage settings
  • Output amperage
  • Efficiency of working
  • Safety protection
  • Where to apply
  • Feed head
  • Quick change
  • Versatile use
  • Power cord

You should always check the features in your best TIG welder for aluminum before buying. Make a checklist of the features you need. Then find out the best product that fulfills your demand.

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Necessary Tips for Beginners

At first, you have to confirm the solid attachments of your welding machine. Then you need to check the initial settings for the project. So make sure that the tool is safe for use. Your safety is our first priority. All TIG welder has some tips that you have to know. For the maximum efficiency of your TIG welder follow some instructions below-

  • Use the best Welding helmet to protect your head
  • To keep your body safe use the best Welding jacket or best welding shirt
  • For finger protection, you use the best welding gloves
  • Wear the best welding glass to ensure the safety of your eye
  • Put on best welding shoes to keep safe your leg from burning
  • Wear best welding sleeves for arm safety
  • Make sure you connect your welder with the proper voltage and output amperage

FAQ

What is the best TIG welder for aluminum?
Our full explanation of this page is mainly to know what is the best TIG welder for aluminum. Though it is difficult to say what is the best TIG welder for aluminum we believe that if you follow our buying guide properly you can easily select the best one for you.
What is the difference between 110v and 220v TIG welder?
This is difficult to say. But it is a nice question. We have already reviewed our best choice according to all features. It mainly various in power supply. If you need a higher power supply then use 220v TIG welder
what is the best brand of TIG welder for aluminum?
There is so many TIG welder for the aluminum brand available in the market. Among them choosing the best one is so difficult. After analyzing most of the manufacturer features we recommend you to buy a product from AHP or Everlast.

Final Verdict

Despite being the durable TIG welder for aluminum, AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder is the heavy-duty tool with a limited 3-year warranty. It has a strong body with an ergonomic secure handle. Though it has a little bit high price, it is great for welding and professional projects or industrial use. If you have a low budget but want the best selling product, you should definitely add this welder to your arsenal. For these awesome features, our research team placed it in the first position on our list.

At second place is the LOTOS Aluminum Tig Welder with DC which is also great with an outstanding feature. It is the most professional TIG welder for aluminum which provides maximum welding capacity. Though the price is a little bit higher than the average, the consumers still love this welding machine because of the heavy-duty construction of multiple materials.

If you are still confused just go through the comparison table again and choose the best product according to your need. Shoot us a comment below about any questions or opinion you have. Please let us know which TIG welder for aluminum is best according to you. Good luck!

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