5 Best Stick Welder Reviews 2020 – Complete Buying Guide

So, you have decided to buy the best stick welder for Arc welding. There is no need to spend more money if you are getting the best quality stick welder at a cheap price. That’s why we are here to give you the proper guideline choosing your best 110v stick welder. We are the experienced one here and spend almost 41 hours of research and considered 15 best models.

forney stick welderThere are so many brands and model of stick welder available in the market. Among them choosing the best one is a difficult job but don’t worry. Our research team makes the difficult job easy for you. In this article, we’re reviewing a range of the best stick welders out there. There are different stick welder types and numerous key factors that helped aid our compilation. The power source, types, and capacity, durability, performance, price, and warranty are other important features that you need to consider before buying. If you are in a hurry, just go through the comparison table and make the buying decision quickly.

Top 5 Best Stick Welder Reviews 2020

Research-wise, we have done everything necessary to ensure that this article provides all the key elements you need to know before buying the best stick welder. Therefore, we are pretty confident that with the help of our comparison table, detailed reviews of the best products, complete buying guide, and FAQ section, you will be able to choose the top genuine product according to your need as long as you adhere to the tips provided here.

Name and FeaturesImageRatingPrice
1. AHP AlphaTIG 200X This welder is a great all-rounder, best for all stick welding. Overall Best Pick
2. Forney Easy Weld 298 This is a complete and popular welder with huge positive reviews. Overall Professionals Pick
3. Amico ARC-160D High-quality and comfortable welding with an affordable price. Overall Budget Pick
4. EVERLAST PowerARC Outstanding design and versatile welder for the money. Best Value for money
5. ZENY Arc Welding Outstanding Stick welding with a cheap price. Overall Cheap Pick

1 AHP AlphaTIG 200X Stick Welder – Best for The Money

Feature
  • Brand: AHP
  • Part Number: Alpha-TIG200X-2018
  • Material: Steel
  • Power Source: ac/dc
  • Amperage output: 25–140
  • Dimensions: 19 x 23 x 12 inches
  • Weight: 69 pounds
  • Warranty: 3-years
  • Price: $$$$$

OVERALL RATING: 9.9 out of 10

In the first position, we have reviewed AHP AlphaTIG 200X. And AHP is one of the popular brands and provides quality products. It has versatile industrial features with powerful construction. This great welder machine built with the best quality & durability. For the reason that it is one of the most popular stick welders with great value. No additional kit will be required with this Stick ready welder.

PROS:
  • Versatile with great performance
  • IGBT technology design
  • Long-lasting power source
  • Full range of pulse features
  • Max 200 amperage output
  • No additional kit required
  • 3-year lifetime warranty
CONS:
  • Very high price
  • Heavy in weight

In the beginning, AHP AlphaTIG 200X operates on standard 110/220 volts household current. The powerful 200 amp AC/DC stick welder allows both the professional and beginner welder a wide range of welding. And you will be able to fine-tune your arc. That’s offering a smooth stable arc on all thicknesses perfectly. Most importantly, this is featured with IGBT technology design for maximum durability. So you will get a long lasting power source definitely.

Besides that, all other necessary instruments are included in the package. It is too much easy to set up and use. With this TIG welder, you can weld 1/4″ aluminum and 3/8″ mild steel perfectly. And the 110/220 volts is capable of welding 7018 and 6013 standard. This welder is recommended for different types of TIG/Stick welding applications.

Finally,  AHP AlphaTIG 200X is one of the best stick welders in the market right now. The only downside is the price we think. It is an expensive welder machine but a long-lasting product. As a result, it is best for all professional welders. This is our Editor’s Choice and the best stick welder for all kind of welding. Because you will get an absolute 3-year warranty with this welder machine.

FAQ About AHP AlphaTIG 200X Stick Welder

What is the duty cycle?
The duty cycle is the most important thing you have to consider. 60% at 200 amps. Should be higher at lower amperage.
Will this machine run 1/8 6010 electrodes??
I have a brief review with a pic of a couple of beads I ran with 6010 and 6011. The short answer is yes, but badly. Although it is possible to run 6010 with this welder, you have to baby the arc. Any slight shake or long arc and it will snap out. I would not recommend it. Run 6011 instead.
Will it weld bronze?
Yes, you can use silica bronze.

2 Forney Easy Weld 298 Arc Welder – Best 110v Stick Welder

Feature
  • Brand: Forney
  • Part Number: 298
  • Material: Steel Metal
  • Power Source: Corded-Electric
  • Amperage output: 90 Amp
  • Dimensions: 16.2 x 8 x 12.5 inches
  • Weight: 13.74 pounds
  • Warranty: 1-year
  • Price: $$

OVERALL RATING: 9.6 out of 10

Forney Easy Weld 298 is another great brand for the best stick welder. As we have reviewed it at the second position of our review list. Shielding or compressed gases not required for this Forney 100 ST ARC welder. It provides you with 16 gauge welding capacity. And works perfectly on 5/16 inch mild steels. Additionally, It has infinite voltage control so you can control your welding perfectly. We think it is best for newbie DIYers and professionals.

PROS:
  • Affordable cheap price
  • Interchangeable trigger
  • Best 110v stick welder
  • Inverter power system
  • Can weld at long distance
  • 1-year warranty
CONS:
  • 90A output only
  • Not for heavy-duty works

Consequently, Forney easy weld 298 is a great welder with durable construction. It is a lightweight welder with 14 lbs. This easily portable welding machine is easy to maintenance, repair, metal fabrication, and different projects. Forney stick welder is ideal for outdoor repairs, rusty metal and all other TIG applications. 120-volt input is perfect for this welder.

Most importantly, you will get a 90A output from this machine. And it will provide the maximum efficiency of your welding applications. It is also TIG capable welder. So you can use this welder for TIG/Stick welding especially. You also can weld at a long distance from the welding machine with the long hose. Furthermore, It is backed by a 1-years limited warranty. That is very important for your welding security.

Finally, Forney Easy Weld 298 is one of the best stick welders in the market right now. There are no downsides to the product. As a result, it is best for all professional welders. This is our Editor’s Choice and the best stick welder reviews for all kind of TIG welding. Because you will get an absolute lifetime 1-year warranty with this welder machine.

FAQ about Forney Arc Welder Review

Would I need to wire a breaker??
No, just plug it in the wall and your good.
Can this be used to weld 1/4 angle iron?
Definitely. I have a Forney 100st and I welded broken post hole driver and its made with 3/8″ thick pipe. These units are great.
Can I also use it to cut off part of metal?
No it’s not powerful enough.

3 Amico ARC-160D – Cheap Stick Welder Reviews

Feature
  • Brand: Amico
  • Part Number: ARC-160D
  • Material: Metal & Plastic ABS
  • Power Source: AC 115V & 230V / 60Hz & 50Hz
  • Amperage output: 160 Amp
  • Dimensions: 16.6 x 7.5 x 11.8 inches
  • Weight: 16 pounds
  • Warranty: Manufacturer warranty
  • Price: $+

OVERALL RATING: 9.4 out of 10

At the number three position, we have selected Amico ARC-160D. You know that Amico is one of the popular stick welders for TIG welding. IT features advanced IGBT inverter technology and excellent Arc stability. Furthermore, you will get a hot start, anti-sticking, forces adjust, steeples amperage control as well. Amico is generator friendly welder. Automatic compensation for voltage fluctuation is a great feature for this welder.

PROS:
  • Automatic compensation for voltage
  • IGBT inverter technology
  • Lightweight and long-lasting
  • Very cheap price
  • Intelligent fan control
  • Deliver a flawless weld
CONS:
  • No limited warranty
  • Not for heavy-duty works

Consequently, Amico ARC-160D is a great stick welder with durable construction. It provides over-voltage protection, under voltage protection, over current protection, and overload protection perfectly. An Intelligent fan control operates cool flow to the machine. So you can do long time welding job without stoping session. Get the maximum efficiency of your power source today. The 10 feet electrode holder cable, 10 feet work clamp cable, 115V & 230V power adapter, 2 pieces of 2.5mm welding electrode, 2 pieces of 3.2mm welding electrode are included in the package.

Most importantly, the strength of its components makes this a reliable welder for professionals or home DIYers. Because this is optimized to deliver flawless stick welding. Additionally, it will reduce spatter making and post-weld cleanup effectively. But it is made for gasless TIG welding only. So you can use this welder for TIG/stick welding especially.

Finally, Amico ARC-160D is one of the best stick welders in the market right now. There are no downsides to the product. As a result, it is best for all professional welders. This is our Editor’s Choice and the best stick welder reviews for all kind of welding. So have this great welder for your stick welding job.

FAQ about Amico ARC-160D Welder Review

What is the largest thickness of metal 160D can weld?
1/4″ Max single pass.
Can this be used with a Tig Torch?
Should be able to use Tig rig reverse welding cables and it should well.
Can this machine weld aluminum?
Yes, with a stick but not successfully.

4 EVERLAST PowerARC 140 Stick Welder – Overall Best Reviews

Feature
  • Brand: Everlast
  • Part Number: POWERARC 140ST
  • Material: Metal
  • Power Source: DC
  • Amperage output: Maximum 140A
  • Dimensions: 20 x 12.5 x 13.5 inches
  • Weight: 24.8 pounds
  • Warranty: 5-years
  • Price: $$$

OVERALL RATING: 9.3 out of 10

In the number four position, we have reviewed EVERLAST PowerARC 140. This is another great brand which provides different kinds of welder tools and other accessories. For the heavy-duty use, you need the welding machine which is portable and durable. In this case, you can buy the EVERLAST PowerARC 140, because this welder can make the safe use of welding. You can use it with 240V household current according to your needs. The spool gun of this welding machine is always ready and you can make both TIG or stick use of it.

PROS:
  • 140 Amp output capacity
  • Dual voltage 120V/240V
  • Stable, smooth DC arc
  • Tig torch included
  • Dual voltage design
  • Both TIG and Stick modes
CONS:
  • Little bit high-price
  • Limited instruction manual

First of all, Everlast welder has digital displayers for adjusting the welding voltage. We think that it is best for the multi-purpose TIG welding process. So you can weld stainless steel, mild steel, aluminum, and other metal materials consequently. You can buy this with more confidently. Because it offers 30-day 100% satisfaction or money back Guarantee. And 5-year lifetime warranty is totally great.

EVERLAST PowerARC 140 comes with 24.8 pounds of weight and green color. Additionally, it is best for beginners, home use, and for professionals as well. You also get 25mm style connectors for easy connection. It comes with lift start DC TIG setting for stainless steel welding. A manual gas valve built into torch handle provides 17V series as well.

Finally, EVERLAST PowerARC stick welder is one of the best welders for the money. There are some downsides to the product. The welder is less cheap with a limited instruction manual. They also got a poor customer care service. Overall, it is highly recommended for the beginner to advanced users.

FAQ about EVERLAST PowerARC 140 Stick Welder

How does this machine perform when welding aluminum and stainless steel?
Yes this welder can weld aluminum. There are two different ways it can one 4043 stick welding rod, two tig with 100% helium.
What is the warranty on this unit?
The manual states it has a one year warranty for new units and a 60-day warranty for refurbished units.
What size rods are best to use with this welder?
The best I have found using is 3/32 rod with a red 2% throated tungsten. Hope this helps.

5 ZENY Arc Welding Machine – Cheap TIG/Stick Welder Ever

Feature
  • Brand: Zeny
  • Part Number: ZENYJA0190205
  • Material: Steel + Plastic
  • Power Source: AC 115V & 230V
  • Amperage output: DC-160A
  • Dimensions: 18 x 10 x 14 inches
  • Weight: 18 pounds
  • Warranty: Limited warranty
  • Price: $

OVERALL RATING: 9.1 out of 10

ZENY Arc Welding Machine is our final and last choice for the best stick welder reviews. We have selected it for various types of benefits and features. First of all, Zeny is a compact and exquisite stick welder. It is made of heavy duty stainless steel body and painted with red paints. This inverter welders can switch AC power to DC power. After that, it incorporates a step-down transformer to produce the proper voltage and current properly.

PROS:
  • Stainless steel and plastic body
  • Inverter welders switch
  • Portable design made
  • 160A maximum output
  • Cheapest MIG welder ever
  • Multi-purpose uses
CONS:
  • No warranty included
  • Not for Newbie DIYers
  • Bit noisy

Furthermore, ZENY Arc Welding Machine provides too many features. It supports 110V & 220V input voltage from household current. And auto switch when connected to the current. Besides that, you will get 3 levels of protection. It provides over-load, over-voltage & over-current protection always. And the inverter efficiency is about 85% for power savings.

For the PWM control system, you will get better experiences of stick welding. As you will get 60% maximum duty cycle which is very higher than the others. So you will get high efficient welding every time. With a cheap price, you will get an outstanding product. Don’t miss the chance to buy a cheap stick welder today. For experimental proof, you can check the video in below-

Finally, Zeny stick welder is one of the cheapest stick welders in the market right now. There are some downsides to the products. There is no warranty included with this welding machine. But you will get an outstanding welder at a cheap price. Overall, this is perfect for those who are looking for the cheap stick welder.

FAQ about Goplus MIG 130 Welder Review

How thick of steel can the 160 AMP stick weld?
14-Ga. sheet metal to 5/16in. Remember thicker metal you will need to use beveling and multi-pass welds.
What type welding rods for metal are perfect for this welder?
Mild steel rods 6011, 6013 and 7018.
How does it weld aluminum as the maker states?
It should be using 4043 aluminum arc welding rod, 3/32 or 1/8. But I have not had the chance to try it myself. When I do I will let you know how it goes.

Buying Guide

Choosing the best stick welder is one of the hard decision you need to make if you have no experience in stick welding. It can take a lot of time to get the experience and then find out the best stick welder. We are the experienced one here and do the work for you. We have reviewed almost every brand of stick welder and find out the best one. So, let’s dive in…

How to Choose The Best Stick Welder

Do you know the specific features you need to consider in buying the best stick welder for Arc welding? Normally, the quality of the material and output result, weld material, voltage that works best for welding is the first thing you need to consider. There are some other characteristics that are also need to consider to find out the best stick welder. So you have to know these important features for your maximum safety.

Here to go…

Welding Capacity

Welding Capacity is the most important thing while choosing the best stick welder. Depending on the brand and model, there is various stick welder with different welding capacity. Some stick welder has 24 ga. to 5/16in. steel in single pass other has different capacity. The higher capacity means you can make heavy duty and quick use. So if you want to make industrial use then you can buy the welding machine with higher welding capacity.

Power Options

Most of the stick welder perfectly work with different voltage power source. If you buy the welding machine which works in multiple voltages as it works well both 110v and 220v then you can make the versatile use of it. Or if you buy the AHP stick welder which have 4 voltage selections and by this, you can easily enhance magnetics and infinite wire feed speed control offers easier fine control of the output. So you need to select the best stick welder which have multiple voltage acceptability.

Output amperage

After checking the welding capacity you need to consider the output amperage. Because the efficiency of the welding machine depends on the output amperage. Most of the stick welder has output amperage range within 25 to 140. And you need to select the welding machine with perfect output amperage that exactly matches with your power supply.

Durability

Apart from performance, you should also check the durability of the product. Most of the quality stick welder has cast aluminum drive system which made it durable. The construction material of your stick welder is another thing that you need to check. Most of the popular stick welders are built with either metal or steel or both. You should choose the products that properly follow strict quality control guidelines.

Performance And Reviews

Another vital consideration you need to make is if the MIG welder has better performance or not. The performance depends on the features available in your welders such as features like voltage control selector and industrial cast aluminum drive system. You need heavy duty work clamp with your welder for better personal and industrial performance.

You should also look for the reviews of the product if possible. The reviews given by the customers are the gemstone while buying your best products. We have done the review job for you and made the best product list. Just choose the best one according to your need.

Make sure you have decide first about the best stick welder and read out full buying guide carefully.

Durability

Apart from performance, you should also check the durability of the product. Most of the quality welder has the metal construction features which made it durable. The construction material of your welder is another thing that you need to check. Most of the popular welder are built with either metal or steel or both. You should choose the products that properly follow strict quality control guidelines.

Accessories

To perform your welding job properly you need a number of accessories like a gas valve, TIG gun, gauge regulator, gas hose, work cable, clamp, power cord, contact tips, sample spool, flux-cored wire, spool adapter, etc. If you buy a welding machine that has enough accessories with it so don’t need to buy them separately which is minimize your cost. So you need to select the best stick welder which come with enough accessories.

Portability

Portability is another important feature of the best stick welding machine you need to consider. If you buy a welding machine for home, garage or firm use at the same time you must select the portable welding machine. So you need to choose the machine which has a nice handle and light in weight. So you will be able to work in a different place you want.

Ease of use

Most of the best stick welder brands, like the AHP AlphaTIG, has a very nice design for easy setup and ease of use. It is very easy to use even if for the first time welder. You will get a setup guide and user manual guide with the best stick welder. Some of the welders have ground cable quick connector for an easy switch between plus and minus.

Weight

Weight is another important feature while choosing your best stick welder. Most of the popular welder selected by us are very lightweight. You should choose the welding machine that is light in weight and durable as well. Due to the galvanized or aluminum body construction, the tool is lightweight and easy to use and great for the long term use. Sometimes the heavy stick welder is difficult to carry. You ensure the portable use you need to select the lightweight stick welder.

Price

Price is the first thing to consider while choosing your best stick welder. As you are an amateur welder, you should buy the best stick welder with a better safety feature even if the price is a bit higher. According to our research, Forney 298 is the best welder for stick welding, though the price is higher than any average stick welder.

If you have a low budget, you should definitely choose between the Amico stick welder or Forney stick welder. They both have a low price with great quality. The Forney stick welder has a low price as well. But if you have a high budget, you should definitely choose our best luxury pick which is AHP AlphaTIG 200X stick welder.

Warranty

Though we are talking about the warranty of the products at the last of our buying guide section, it is another feature you need to consider wisely. Most of the popular brands provide a decent amount of warranty. Any product backed by a warranty can give you mental satisfaction and can save you a lot of money. You should also consider how good or bad their customer care services are.

All of the stick welder, our best pick, AHP AlphaTIG 200X welder provides 3-year limited warranty at a decent price. In our list, Forney and Amico Technology stick welder brand provides 1-year limited warranty. You will also get 30-days money back guarantee with the Everlast MIG welder. They also provide lifetime 5-year warranty Please note that any damage, failure or defect made by you does not come under the shade of the warranty.

Make sure you have decide first about the best stick welder and read out full buying guide carefully.

Necessary Tips for Welders

At first, you have to confirm the solid attachments of your welding machine. Then you need to check the initial settings for the project. So make sure that the tool is safe for use. Your safety is our first priority. All stick welder has some tips that you have to know. For the maximum efficiency of your, Arc welder follow some instructions below-

  • Use the Welding helmet to protect your head.
  • To keep your body safe use the welding jacket or welding shirt.
  • For finger protection, you use the welding gloves.
  • Wear the welding glass to ensure the safety of your eye.
  • Put on best welding shoes to keep safe your leg from burning.
  • Wear welding sleeves for arm safety.
  • Make sure you connect your welder with the proper voltage and output amperage.

Final Verdict

Despite being the high price, AHP AlphaTIG 200X is the heavy-duty Stick welder with a 3-year warranty. It has cast aluminum wire drive system with 4-position voltage control. It has extra welding power and great for 110V/220V power supply. If you have a decent budget but want the best selling product, you should definitely add this Arc welder to your arsenal.

At second place is the Forney 298 which has very durable metal construction with a 1-year limited warranty. It is the most lightweight welder which has the welding capacity of 1/4 inch mild steel. It has a very decent price and the best 110V stick welder under $200.

The Amico ARC-160D is our best budget pick product with a 1-year warranty, and it’s our third pick here. Featuring the most lightweight design with an AC/DC power source. If you have a low budget, this welder can be the best choice.

If you are still confused just go through the comparison table again and choose the best product according to your need. Shoot us a comment below about any questions or opinion you have. Please let us know which stick welder is best according to you.

We will be happy to hear your thoughts

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